Process + Waste Hosiery + Artisanal Textile Production

Our studio began to work with waste hosiery and cast-offs in 2003 after the designer, Katherine Soucie created several prototypes as part of her undergraduate work in Textiles at Capilano University. This work was built in response to Soucie's experience in working in the textile manufacturing trade as a fashion design student where she learned of the abundant amount of waste textiles discarded by mills daily.  

Many of the applications undertaken at Sans Soucie combines hand made artisanal processes (dyeing, printing, draping/sewing) with obsolete textile and sewing machinery salvaged from factories that have closed.  The hand craft skills required to produce the textiles, garments and sculptural forms are integral. This process lends itself to the history of textile and garment making and was developed as a way to keep traditional applications alive.  

From 2002-2013, Ms. Soucie committed herself to the necessary applied research required in rethinking and transforming this material resource into a new textile for various applications.  

Sans Soucie Textile + Design is a studio dedicated to producing hand made textiles out of waste hosiery using zero waste applications. We produce made to order heirloom collections.   Our work is only made available through the studio and online at this time.  In moving forward, we believe this is the most responsible way to maintain the creative integrity of our textiles and designs in order to honour the valuable relationship we have established with this material resource. 

photography by: Celine Pinget and Ian Sheh

Tools + Studio

 Our studio utilizes obsolete sewing and textile machinery we have salvaged over the years from textile factories that closed due to offshore production here on the West Coast.  Our textiles and unique products are not solely produced from these discarded tools and endure a unique combination of applications.

Designer Katherine Soucie had a vision to create a zero waste textile studio in 2003 to create unique sustainable textiles and products from hosiery mill waste that combined artisanal and hand made processes with obsolete and digital textile and sewing technology.



Zero Waste + Pre Consumer Waste Hosiery + Surface Design + Visible Mending


Katherine Soucie established her sustainable textile design research and practice in 2003 in Vancouver upon graduating from Capilano University's Textile Arts Program.  The studio was formed as a result of a proprietary textile process she developed as a student. Her thesis research was looking at how to create new sustainable textiles from existing textile mill waste.  From this, her signature hosiery textile process was born. She transforms pre-consumer waste hosiery (aka. pantyhose mill waste) from Canadian manufacturers into new textiles, garments, accessories and by-products.  Artisanal textile applications, obsolete machinery, low impact dyes and textile inks are the foundation of this application.  Soucie states, " I am not doing anything new.  I am reimagining the past, giving life to the obsolete and forgotten. I value the skillset and knowledge that has been passed down to me as a maker and as a maker I have a responsibility as to what I put out in the environment. I create new textiles in response to the material waste produced by industry here in Canada and transform modes of production (hand, industrial, digital) into collaborations that allow for past technologies to inform the present. Acting as a guide to creative breakthroughs and new pathways I am constantly researching and developing ways to integrate modern day technology, practices and industry at large to produce hand made textiles in a zero waste manner."   


-- excerpt from Marilyn Wilson's book, Life Outside the Box


 From 2002-2013, Soucie spent much of this time researching and developing ways to reimagine this material resource.  During this time several textile and garment collections were produced which has come to serve as foundation for the future of Sans Soucie and our signature hosiery textile process.  

Textile Research

Visible Mending Research + Post Consumer Textile + Apparel Waste


Visible Mending is not just an act of mending and repair it is also a design practice and mode of production. I began to explore visible mending in the 1990's as a teenager trying to alter and create new ensembles that reflected my cultural identity.  A cultural identity that was an eclectic mix of whatever vintage clothing, hand me downs, dead stock and textile mills ends I could get my hands on.   Little did I know this would lead me towards a career specializing in the (re)imagination of textile waste for the sole purpose of reverse engineering it.  

Mending is traditionally an application that was considered needle craft and was hand administered to invisibly repair holes, tears, snags, etc. in textiles and garments.  My work and research is the complete opposite to this.  I use obsolete and discarded industrial sewing machines to construct cloth and to create surface treatments that act as important structural details in my textiles and work.  I employ artisanal hand dyeing and screen printing methods using environmentally friendly processes that encourages my abiliity to use and reuse as I go.  Rather than hiding the stitching, I intentionally design, construct and reconstruct all my textiles and forms using modes of applications where the visible mend becomes not only a structural aesthetic detail but it is a reminder of what this material has undergone.  

The marks left behind from the intentional seaming or stitching is much like that of a scar left behind after we have injured ourselves.  As painful as it is to witness or experience pain associated with this wound, visible mending offering a way to heal in ways  that  offers a strength that didn't exist before.  Similar to how the Japanese practiced the art of kintsugi (the mending of broken pottery using gold to visibly repair) I view visible mending as an act of compassion towards our materials.  Through this we insert value and create identity that leads us towards an embodied experience resulting in the creation of story. This story speaks to the identity of the new textile being formed to that of the identity of the form it will eventually transition into.  

The value of visible mending in today's industry is meant to not just show the history of the cloth but it is about how we view materials and the tools used in their creation.  In the age of obsolescence and fast fashion it is impossible to embody an experience with these textiles and clothing because they either don't last long enough or are so ill fitting that we don't even bother to wear them.  It is not until either they end up at the thrift store or the savvy DIYer empowers themselves to upcycle their wares.  But that isn't for everyone.  Which brought me to these questions.  

How can we create new textiles, garments and accessories that encourages the consumer to embody an experience with their clothing using hand and industrial processes? What is my role as a maker in assisting in creating such a relationships or experience ? How can visibly mended textiles tell a story? What is the value of this story and how can it inform manufacturing today and in the future? 

Visible mending is not just applied to the material in my research and practice as it looks towards the bigger picture.  I am interested in creating alternative routes in how we produce and consume in a way that not just respectful to the environment but is a combination of history, craft and production.  When we (re)imagine what we think is broken we can envision it's raisons d'etres in the present. Just because it may no longer serve its purpose in its original form does not mean it cannot continue to perform a role or  function as a tool for creation and production.

Some may say that visible mending sounds like a philosophy and perhaps it very may well be.  However, at this point I am deeply invested in exploring how visible mending will shape and inform my practice I works towards creating recycled yarns and knit textiles in a facility surrounded by obsolescent misfits left behind by an industry who didn't see the value in (re)imagination.