Spaces:
Sleeping
Sleeping
mriusero
commited on
Commit
·
4c16235
1
Parent(s):
dff029f
feat: production data flow
Browse files- .gitignore +1 -0
- app.py +27 -13
- requirements.txt +3 -1
- src/production/__init__.py +0 -0
- src/production/downtime.py +64 -0
- src/production/flow.py +138 -0
.gitignore
CHANGED
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@@ -1,3 +1,4 @@
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.DS_Store
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.venv
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__pycache__/
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.DS_Store
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.idea/
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.venv
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__pycache__/
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app.py
CHANGED
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@@ -1,6 +1,7 @@
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import gradio as gr
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from src.chat import respond
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custom_theme = gr.themes.Base(
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primary_hue="blue",
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@@ -28,21 +29,34 @@ with gr.Blocks(theme=custom_theme) as demo:
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with gr.Row():
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with gr.Column(scale=2):
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with gr.Group():
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-
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-
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output1 = gr.Textbox(label="Sortie", visible=False)
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output2 = gr.Textbox(label="Sortie", visible=False)
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output3 = gr.Textbox(label="Sortie", visible=False)
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-
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button1.click(fn=None, outputs=output1)
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button2.click(fn=None, outputs=output2)
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button3.click(fn=None, outputs=output3)
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with gr.Column(scale=2):
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-
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-
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with gr.Tab("Description"):
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gr.Markdown(
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import gradio as gr
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from src.chat import respond
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from src.production.flow import play_fn, pause_fn, reset_fn
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custom_theme = gr.themes.Base(
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primary_hue="blue",
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with gr.Row():
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with gr.Column(scale=2):
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with gr.Group():
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play = gr.Button("▶️ Play")
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pause = gr.Button("⏸️ Pause")
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reset = gr.Button("🔄 Reset")
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with gr.Column(scale=2):
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display_df = gr.DataFrame(
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label="Production Data",
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headers=[
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"Part ID", "Timestamp", "Position", "Orientation", "Tool ID",
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"Compliance", "Event", "Error Code", "Error Description",
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"Downtime Start", "Downtime End"
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]
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)
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play.click(
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fn=play_fn,
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inputs=None,
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outputs=display_df,
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)
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pause.click(
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fn=pause_fn,
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inputs=None,
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outputs=None
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)
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reset.click(
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fn=reset_fn,
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inputs=None,
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outputs=None
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)
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with gr.Tab("Description"):
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gr.Markdown(
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requirements.txt
CHANGED
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@@ -1,2 +1,4 @@
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huggingface_hub==0.25.2
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-
gradio
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huggingface_hub==0.25.2
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gradio
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numpy
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pandas
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src/production/__init__.py
ADDED
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File without changes
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src/production/downtime.py
ADDED
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@@ -0,0 +1,64 @@
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from datetime import timedelta
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machine_errors = {
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"E001": {
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"description": "Calibration Error",
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"cause": "The machine is not correctly calibrated.",
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"solution": "Recalibrate the machine according to the manufacturer's specifications.",
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"downtime": timedelta(hours=2)
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},
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"E002": {
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"description": "Motor Overheating",
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"cause": "The motor has exceeded the maximum operating temperature.",
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"solution": "Stop the machine and let it cool down. Check the cooling system.",
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"downtime": timedelta(hours=3)
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},
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"E003": {
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"description": "Material Jam",
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"cause": "Accumulation of material in the processing area.",
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"solution": "Clean the processing area and check the feeding mechanisms.",
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"downtime": timedelta(minutes=15)
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},
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"E004": {
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"description": "Sensor Error",
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"cause": "A sensor is not functioning correctly.",
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"solution": "Check the sensor connections and replace if necessary.",
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"downtime": timedelta(hours=1, minutes=30)
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},
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"E005": {
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"description": "Power Failure",
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"cause": "Electrical supply interrupted.",
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"solution": "Check the electrical supply and fuses. Restart the machine.",
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"downtime": timedelta(minutes=30)
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},
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"E006": {
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"description": "Software Error",
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"cause": "Bug in the machine control software.",
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"solution": "Restart the software or update the firmware.",
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"downtime": timedelta(hours=1)
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},
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"E007": {
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"description": "Wear and Tear of Parts",
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"cause": "The machine parts are worn out.",
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"solution": "Inspect the parts and replace if necessary.",
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"downtime": timedelta(hours=1)
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},
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"E008": {
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"description": "Communication Error",
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"cause": "Communication problem between different machine modules.",
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"solution": "Check communication cables and protocols.",
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"downtime": timedelta(hours=2)
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},
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"E009": {
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"description": "Low Lubricant Level",
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"cause": "The lubricant level is insufficient.",
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"solution": "Refill the lubricant reservoir according to specifications.",
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"downtime": timedelta(minutes=15)
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},
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"E010": {
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"description": "Positioning Error",
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"cause": "The tooling is not positioning correctly.",
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"solution": "Check the positioning mechanisms and recalibrate if necessary.",
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"downtime": timedelta(hours=1)
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}
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}
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src/production/flow.py
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import time
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import random
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import numpy as np
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import pandas as pd
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from datetime import datetime, timedelta
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from .downtime import machine_errors
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PRODUCTION = False
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PROD_STATE = {
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"current_time": None,
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"part_id": None,
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"data": None
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}
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def synthetic_data():
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"""
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Generate synthetic production data for a manufacturing process.
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"""
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global PROD_STATE
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data = PROD_STATE["data"] if PROD_STATE["data"] else []
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current_time = PROD_STATE["current_time"] if PROD_STATE["current_time"] else datetime.now()
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part_id = PROD_STATE["part_id"] if PROD_STATE["part_id"] else 1
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non_compliance_rates = {
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1: 0.05,
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2: 0.10,
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3: 0.03,
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4: 0.07
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}
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for _ in range(1000):
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if not PRODUCTION:
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break
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if random.random() < 0.001:
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error_key = random.choice(list(machine_errors.keys()))
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error = machine_errors[error_key]
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downtime = error["downtime"]
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data.append({
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"timestamp": current_time.strftime("%Y-%m-%d %H:%M:%S"),
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"event": "Machine Error",
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"error_code": error_key,
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"error_description": error["description"],
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"downtime_start": current_time.strftime("%Y-%m-%d %H:%M:%S"),
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"downtime_end": (current_time + downtime).strftime("%Y-%m-%d %H:%M:%S")
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})
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current_time += downtime
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else:
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position = np.random.normal(loc=0.4, scale=0.03)
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orientation = np.random.normal(loc=0.4, scale=0.06)
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tool_id = (part_id % 4) + 1
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if random.random() < non_compliance_rates[tool_id]:
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position = np.random.normal(loc=0.4, scale=0.2)
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orientation = np.random.normal(loc=0.4, scale=0.3)
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compliance = 'OK' if (0.3 <= position <= 0.5) and (0.2 <= orientation <= 0.6) else 'NOK'
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data.append({
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"part_id": part_id,
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"timestamp": current_time.strftime("%Y-%m-%d %H:%M:%S"),
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"position": round(position, 4),
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"orientation": round(orientation, 4),
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"tool_id": tool_id,
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"compliance": compliance
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})
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print(f" - part {part_id} data generated")
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part_id += 1
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time.sleep(1)
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current_time += timedelta(seconds=1)
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PROD_STATE["data"] = data
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PROD_STATE["current_time"] = current_time
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PROD_STATE["part_id"] = part_id
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return data
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def update_display(data):
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"""
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Update production data in real-time.
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"""
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display_data = []
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for row in data:
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display_data.append({
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"Part ID": row.get("part_id", "N/A"),
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"Timestamp": row.get("timestamp", "N/A"),
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"Position": row.get("position", "N/A"),
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"Orientation": row.get("orientation", "N/A"),
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"Tool ID": row.get("tool_id", "N/A"),
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"Compliance": row.get("compliance", "N/A"),
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"Event": row.get("event", "N/A"),
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"Error Code": row.get("error_code", "N/A"),
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"Error Description": row.get("error_description", "N/A"),
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"Downtime Start": row.get("downtime_start", "N/A"),
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"Downtime End": row.get("downtime_end", "N/A")
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})
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return pd.DataFrame(display_data)
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def play_fn():
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"""
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Start the production simulation and generate synthetic data.
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"""
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print("=== Continuation production ===")
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global PRODUCTION
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PRODUCTION = True
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while PRODUCTION:
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data = synthetic_data()
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display_data = update_display(data)
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yield display_data
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time.sleep(1)
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def pause_fn():
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"""
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Pause the production simulation.
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"""
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print("=== Stopping production ===")
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global PRODUCTION
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PRODUCTION = False
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def reset_fn():
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"""
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Reset the production state and clear the data.
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"""
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print("=== RESET DONE ===")
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global PRODUCTION, PROD_STATE
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PRODUCTION = False
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PROD_STATE = {
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"current_time": None,
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"part_id": None,
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"data": None
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}
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