» Clean Air ZeroSmoke™
Oil Smoke Collectors
The Clean Air ZeroSmoke™ coalescing fiber bed technology was designed to overcome inherent design flaws with competitive technologies. Current conventional technologies of mist and smoke collection systems are not designed to handle modern CNC machining process demands with high-pressure coolant delivery, sub-micronic particulate generation, and realistic maintenance demands. The Clean Air ZeroSmoke™ is an application specific solution that can overcome these deficiencies.
The Clean Air ZeroSmoke™ Series includes a wide range of coalescing fiber bed filter systems designed for coolant mist, oil mist, and oil smoke applications.
Clean Air ZeroSmoke™ Development
The Clean Air ZeroSmoke™ coalescing fiber bed mist and smoke technology was developed to overcome the inherent flaws with current mist and smoke collection equipment.
The advanced technology coalescing fiber bed filtration technology is designed to collect mist and smoke aerosols with maximum collection efficiency, minimal maintenance, and maximum reclaim of coolant or oils through a self-draining design. The coalescing fiber beds create a wicking layer through a unique process that allows the fiber beds to keep the collected aerosol in a liquid state preventing evaporation and or bypass. This technology allows for draining with the collector online and offline.
Packaged units include multiple coalescing fiber bed filters in series to allow for 99.97% collection efficiency, on particulate sub-micronic, prior to the final HEPA filter stage. The HEPA filter is a standard H13 HEPA filter with 99.997% collection efficiency on particulate 0.3 micron. Due to the wicking and free draining effect of the fiber bed filters, airflow is maintained throughout operation. The ZeroMist™ and ZeroSmoke™ units are also rated for airflow delivery at maximum saturation ensuring maximum efficiency.
The vertical and modular design allows for machine tool mounted units, central units for multiple machines, and larger central systems that can operate for an entire machining line. Packaged units include direct drive dynamically balanced backward incline blower wheels with AMCA rated performance and energy efficient motors that are VFD duty rated.
Clean Air ZeroSmoke™ captures the oily air at the source, filtering it out at 99.995% efficiency before releasing crystal clean, filtered air back into the facility. Utilizing the most advanced filters on the market, the technology used by the Clean Air ZeroSmoke™ units allows for the longest filter life on the market by using deep fiber bed filters that allow the oil to coalesce and drain off the filter allowing it to be reused or disposed of.
The Clean Air ZeroSmoke™ mist collection system is designed for light to moderate inlet concentrations from 20-150 mg/m3. Packaged units are available from 600 to 1,800 CFM with direct drive centrifugal fan packages. Larger centralized systems are available that will require external centrifugal fans. Each filter stage includes differential pressure gauges to monitor filter conditions. Filters are mounted in each filter stage with positive mounting filter jacks to compress filter gaskets securely to eliminate any potential bypass to the final safety HEPA filter. Integral pre-filter housings allow for the addition of a pre-filter stage for protection of fiber bed filters with grinding swarf, solids, and sticky residue that would blind the first stage fiber bed filter.
Why the Clean Air ZeroSmoke™?
Designed for light to moderate inlet concentrations from 20-150 mg/m3
Packaged units available from 600 to 1,800 CFM with direct-drive centrifugal fan packages
Larger systems available to meet specific larger CFM requirements
Each filter stage includes differential pressure gauges to monitor filter conditions
Filters are mounted in each filter stage with positive mounting filter jacks to compress filter gaskets securely, eliminating any potential bypass to the final safety HEPA filter
Integral pre-filter housings allow for the addition of a pre-filter stage for protection of fiber bed filters with grinding swarf, solids, and sticky residue that would blind the first stage fiber bed filter
ZeroSmoke OS600
ZeroSmoke OS1200
ZeroSmoke OSC300
I wanted to stop and take the time to Thank You all and including the ladies on the phones ( Sorry I do not have their e-mails ) in our time of need for HELPING our plant to get parts.
Also hope you understand why I asked you to stop everything you were doing and help me at that second but sometimes we get ourselves in those demands in the production world and I am sure you understand.
Please take it to heart that we needed what you did to cover our Company needs and the Ladies in your office did exactly what they said they would do to the minute ( JUST GREAT ) and it made things go better with all the excitement we had here going on at that time so we could deal with the production issues happening here.
Short and simple. THANK YOU ALL- For Your professional Help!
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