Mint-made errors are called "type-2 blanks (or planchets)" after an upending mill adds uniform, rounded rims. Type-2 blanks may also be considered striking errors as they are prepared correctly, but are released without having been struck. A misfeed can occur when the metal strip is fed through the blanking machine. The punches sometimes overlap the leading edge of the metal producing a straight clip. Sometimes, the punches strike an area of the strip which overlaps the hole left by the previous strike producing a curved clip. Sometimes punches strike the irregular trailing edge of the metal strip producing irregular clips. Coins are
Sheet metal forming simulation address a tearing problem in a metal stamping operation. A simple simulation model was created to determine the effect of blank edge radius on the height to which the material could be formed without tearing. Based on this information a new die was designed that solved the problem. There are lots of sheet metal programs available in the industry as SolidWorks and LITIO. Sheet metal forming simulation Today the metal forming industry is making increasing use of simulation to evaluate the performing of dies, processes and blanks prior to building try-out tooling. Finite element analysis (FEA) is the most common