Rubber toughening and damage competition theory. In material selection it is important to look at the interaction between the matrix and the secondary phase. For example, crosslinking within the rubber phase will promote high strength fibril formation that will toughen the rubber, preventing particle fracture. Carboxyl-terminated butadiene-acrylotnitrile (CTBN) is often used to toughen epoxies, but using CTBN alone increases the toughness at the cost of stiffness and heat resistance. Amine-terminated butadiene acrylonitrile (ATBN) is also used. Using ultra-fine full-vulcanized powdered rubber (UFPR) researchers have been able to improve all three, toughness, stiffness, and heat resistance simultaneously, resetting the stage for rubber toughening
Rubber toughening itself, but furthermore initiation of shear bands also aids in craze arrest. The occurrence of cavitation is important to shear yielding theory because it acts to lower the yield stress. Cavitation precedes shear yielding, however shear yielding accounts for a much larger increase in toughness than does the cavitation itself. Cavitation is common in epoxy resins and other craze resistant toughened polymers, and is prerequisite to shearing in Izod impact strength testing. During the deformation and fracture of a toughened polymer, cavitation of the strained rubber particles occurs in crazing-prone and non-crazing-prone plastics, including, ABS, PVC, nylon, high impact polystyrene,