Rubber toughening and damage competition theory. In material selection it is important to look at the interaction between the matrix and the secondary phase. For example, crosslinking within the rubber phase will promote high strength fibril formation that will toughen the rubber, preventing particle fracture. Carboxyl-terminated butadiene-acrylotnitrile (CTBN) is often used to toughen epoxies, but using CTBN alone increases the toughness at the cost of stiffness and heat resistance. Amine-terminated butadiene acrylonitrile (ATBN) is also used. Using ultra-fine full-vulcanized powdered rubber (UFPR) researchers have been able to improve all three, toughness, stiffness, and heat resistance simultaneously, resetting the stage for rubber toughening
Toughening several mechanisms that can be employed to toughen a given material such as limiting the initial amount of inclusions, dispersing small particles that will not initiate fracture, or the addition of plasticizers in the case of polymers. Toughening Toughening refers to improving the fracture resistance of a given material. Crack propagation has an associated irreversible work, which is related to a material's toughness. Designing against this crack propagation leads to toughening the material. For the case of a ductile material such as a metal, this toughness is typically proportional to the fracture stress and strain as well as the gauge