Rubber toughening and damage competition theory. In material selection it is important to look at the interaction between the matrix and the secondary phase. For example, crosslinking within the rubber phase will promote high strength fibril formation that will toughen the rubber, preventing particle fracture. Carboxyl-terminated butadiene-acrylotnitrile (CTBN) is often used to toughen epoxies, but using CTBN alone increases the toughness at the cost of stiffness and heat resistance. Amine-terminated butadiene acrylonitrile (ATBN) is also used. Using ultra-fine full-vulcanized powdered rubber (UFPR) researchers have been able to improve all three, toughness, stiffness, and heat resistance simultaneously, resetting the stage for rubber toughening
Rubber toughening few large cracks in untoughened polymer accounts for a large fraction of the increase in fracture energy. Interaction between rubber particles and crazes puts elongation pressures onto the particles in the direction of stress. If this force overcomes the surface adhesion between the rubber and polymer, debonding will occur, thereby diminishing the toughening effect associated with crazing. If the particle is harder, it will be less able to deform, and thus debonding occurs under less stress. This is one reason why dispersed rubbers, below their own glass transition temperature, do not toughen plastics effectively. Shear yielding theory is one that,