Rubber toughening and damage competition theory. In material selection it is important to look at the interaction between the matrix and the secondary phase. For example, crosslinking within the rubber phase will promote high strength fibril formation that will toughen the rubber, preventing particle fracture. Carboxyl-terminated butadiene-acrylotnitrile (CTBN) is often used to toughen epoxies, but using CTBN alone increases the toughness at the cost of stiffness and heat resistance. Amine-terminated butadiene acrylonitrile (ATBN) is also used. Using ultra-fine full-vulcanized powdered rubber (UFPR) researchers have been able to improve all three, toughness, stiffness, and heat resistance simultaneously, resetting the stage for rubber toughening
Rubber toughening changes. For impact strength testing on PMMA where failure occurs by shear-yielding, the optimum size of filler PBA-core PMMA-shell particle was shown in one case to be 250 nm. In the three-point bend test, where failure is due to crazing, 2000 nm particles had the most significant toughening effect. Temperature has a direct effect on the fracture mechanics. At low temperatures, below the glass transition temperature of the rubber, the dispersed phase behaves like a glass rather than like a rubber that toughens the polymer. As a result, the continuous phase will fail by mechanisms characteristic of the pure polymer,