Rubber toughening and damage competition theory. In material selection it is important to look at the interaction between the matrix and the secondary phase. For example, crosslinking within the rubber phase will promote high strength fibril formation that will toughen the rubber, preventing particle fracture. Carboxyl-terminated butadiene-acrylotnitrile (CTBN) is often used to toughen epoxies, but using CTBN alone increases the toughness at the cost of stiffness and heat resistance. Amine-terminated butadiene acrylonitrile (ATBN) is also used. Using ultra-fine full-vulcanized powdered rubber (UFPR) researchers have been able to improve all three, toughness, stiffness, and heat resistance simultaneously, resetting the stage for rubber toughening
Rubber toughening is relieved and voiding occurs. The energy absorption due to this increase in volume is theoretically negligible. Instead, it is the consequent shear band formation that accounts for increased toughness. Before debonding, as the strain increases, the rubber phases is forced to stretch further strengthening the matrix. Debonding between the matrix and the rubber reduces the toughness, creating the need for strong adhesion between the polymer and rubber phases. The damage competition theory models the relative contributions of shear yielding and craze failure, when both are present. there are two main assumptions: crazing, microcracks, and cavitation dominate in brittle systems,