Rubber toughening and damage competition theory. In material selection it is important to look at the interaction between the matrix and the secondary phase. For example, crosslinking within the rubber phase will promote high strength fibril formation that will toughen the rubber, preventing particle fracture. Carboxyl-terminated butadiene-acrylotnitrile (CTBN) is often used to toughen epoxies, but using CTBN alone increases the toughness at the cost of stiffness and heat resistance. Amine-terminated butadiene acrylonitrile (ATBN) is also used. Using ultra-fine full-vulcanized powdered rubber (UFPR) researchers have been able to improve all three, toughness, stiffness, and heat resistance simultaneously, resetting the stage for rubber toughening
Rubber toughening and the energy to break rubber particles could account for the increased energy absorption of toughened polymers. This theory was limited, only accounting for a small fraction of the observed increase in fracture energy. The matrix crazing theory focuses on explaining the toughening effects of crazing. Crazes start at the equator where principal strain is highest, propagate perpendicular to the stress, and end when they meet another particle. Crazes with perpendicular fibrils can eventually become a crack if the fibrils break. The volume expansion associated with small crazes distributed through a large volume compared to the small volume of a