Rubber toughening and damage competition theory. In material selection it is important to look at the interaction between the matrix and the secondary phase. For example, crosslinking within the rubber phase will promote high strength fibril formation that will toughen the rubber, preventing particle fracture. Carboxyl-terminated butadiene-acrylotnitrile (CTBN) is often used to toughen epoxies, but using CTBN alone increases the toughness at the cost of stiffness and heat resistance. Amine-terminated butadiene acrylonitrile (ATBN) is also used. Using ultra-fine full-vulcanized powdered rubber (UFPR) researchers have been able to improve all three, toughness, stiffness, and heat resistance simultaneously, resetting the stage for rubber toughening
Rubber toughening systems. Rubber particles toughen a system by a variety of mechanisms such as when particulates concentrate stress causing cavitation or initiation of dissipating crazes. However the effects are not one-sided; excess rubber content or debonding between the rubber and polymer can reduce toughness. It is not possible to state the specific effects of a given particle size and interfacial adhesion parameter due to numerous other confounding variables. The presence of a given failure mechanism is determined by many factors: those intrinsic to the continuous polymer phase, and those that are extrinsic, pertaining to the stress, loading speed, and ambient conditions.