Rubber toughening and damage competition theory. In material selection it is important to look at the interaction between the matrix and the secondary phase. For example, crosslinking within the rubber phase will promote high strength fibril formation that will toughen the rubber, preventing particle fracture. Carboxyl-terminated butadiene-acrylotnitrile (CTBN) is often used to toughen epoxies, but using CTBN alone increases the toughness at the cost of stiffness and heat resistance. Amine-terminated butadiene acrylonitrile (ATBN) is also used. Using ultra-fine full-vulcanized powdered rubber (UFPR) researchers have been able to improve all three, toughness, stiffness, and heat resistance simultaneously, resetting the stage for rubber toughening
Rubber toughening makes epoxies a candidate of interest for rubber toughening research to fine-tune the toughening processes. Some of the factors affecting the toughness of epoxy nanocomposites include the chemical identity of the epoxy curing agent, entanglement density, and interfacial adhesion. Curing epoxy 618 with piperidine, for example, produces tougher epoxies than when boron trifluoride-ethylamine is used. Low entanglement density increases the toughness. Bisphenol A can be added to lower the crosslinking density of epoxy 618, thereby increasing the fracture toughness. Bisphenol A and a rubber filler increase toughness synergistically. In textbooks and literature before 2002 it was assumed that there is