Architectural glass percent of the world's flat glass is produced by the float glass process invented in the 1950s by Sir Alastair Pilkington of Pilkington Glass, in which molten glass is poured onto one end of a molten tin bath. The glass floats on the tin, and levels out as it spreads along the bath, giving a smooth face to both sides. The glass cools and slowly solidifies as it travels over the molten tin and leaves the tin bath in a continuous ribbon. The glass is then annealed by cooling in an oven called a lehr. The finished product has near-perfect
Fourcault process By changing the chemistry it is possible to affect the surface characteristics of the glass, improving its quality and durability. Glass rollers hold the ribbon throughout various parts of the process, supporting its weight and continuing the drawing process. The process continues as the ribbon is drawn upwards into a chimney like structure, where it is quenched or rapidly cooled. When the ribbon reaches the end of the process it is scored, or cut, and then removed for further processing in discrete sheets of flat glass. The "bulb edges" are recycled as cullet (flawed glass which is remelted) or were