Aluminium foil protective barrier in December 1907. In 1911, Bern-based Tobler began wrapping its chocolate bars in aluminium foil, including the unique triangular chocolate bar, Toblerone. By 1912, aluminium foil was being used by Maggi (today a Nestlé brand) to pack soups and stock cubes. The first use of foil in the United States was in 1913 for wrapping Life Savers, candy bars, and gum. Processes evolved over time to include the use of print, colour, lacquer, laminate and the embossing of the aluminium. Aluminium foil is produced by rolling sheet ingots cast from molten billet aluminium, then re-rolling on sheet and
Cold foil printing spools from an unwind and is nipped to a substrate. Foil sticks to the tacky adhesive on the substrate, and an image with a bright foil surface is created. Foil that does not adhere to the adhesive remains on a thin polyester liner, and waste is directed to a rewind spool. Because the adhesive is applied on press like a conventional ink, no expensive stamping die has to be created. Once printed, the surface of cold foil images may be varnished, laminated, or encapsulated in order to provide a hard-wearing, durable surface. Some printing substrates are unsuitable for cold foil