Aluminium foil foil rolling mills to the desired thickness, or by continuously casting and cold rolling. To maintain a constant thickness in aluminium foil production, beta radiation is passed through the foil to a sensor on the other side. If the intensity becomes too high, then the rollers adjust, increasing the thickness. If the intensities become too low and the foil has become too thick, the rollers apply more pressure, causing the foil to be made thinner. The continuous casting method is much less energy intensive and has become the preferred process. For thicknesses below , two layers are usually put together
Foil stamping There are two primary types of foil stamping machines. The first type is manual and the second is pneumatic (air powered), which typically used in a commercial print shop. Manual foil stampers are ideal for low jobs and the pneumatic is ideal for medium to high-volume jobs. Commercial Foil Stamping is usually produced on a Kluge foil stamp press or a Heidelberg Windmill retro fitted for foil stamping. Foils come in a wide selection of colors and finishes, from the most commonly used metallic gold and silver to foils with pearlescent and holographic effects. Foil stamping Foil stamping, (also known