Foil (metal) Foil (metal) A foil is a very thin sheet of metal, usually made by hammering or rolling. Foils are most easily made with malleable metals, such as aluminium, copper, tin, and gold. Foils usually bend under their own weight and can be torn easily. The more malleable a metal, the thinner foil can be made with it. For example, aluminium foil is usually about 1/1000 inch (0.03 mm), whereas gold (more malleable than aluminium) can be made into foil only a few atoms thick, called gold leaf. Extremely thin foil is called metal leaf. Leaf tears very easily and must
Cold foil printing spools from an unwind and is nipped to a substrate. Foil sticks to the tacky adhesive on the substrate, and an image with a bright foil surface is created. Foil that does not adhere to the adhesive remains on a thin polyester liner, and waste is directed to a rewind spool. Because the adhesive is applied on press like a conventional ink, no expensive stamping die has to be created. Once printed, the surface of cold foil images may be varnished, laminated, or encapsulated in order to provide a hard-wearing, durable surface. Some printing substrates are unsuitable for cold foil