Ceria-zirconia oxides is thermodynamically favorable in a wide range of solid solution compositions, which means that ceria-zirconia is metastable with respect to phase separation. Ceria-zirconia is widely used as a component in current three-way catalytic converters. The ceria-based component of the converter has several functions, including promoting the dispersion of the noble metals in the catalyst, but also storing and releasing oxygen. The incorporation of zirconium in modern converters, forming ceria-zirconia, improves the performance of the catalyst by enhancing the resistance of the material to sintering, and simultaneously increasing the ability of the oxide to accommodate oxygen vacancies in its structure.
Zirconium alloy zirconium alloys elevates requirement for their resistance to oxidation-related nodular corrosion. Furthermore, oxidative reaction of zirconium with water releases hydrogen gas, which partly diffuses into the alloy and forms zirconium hydrides. The hydrides are less dense and are weaker mechanically than the alloy; their formation results in blistering and cracking of the cladding – a phenomenon known as hydrogen embrittlement. Commercial non-nuclear grade zirconium typically contains 1–5% of hafnium, whose neutron absorption cross-section is 600x that of zirconium. Hafnium must therefore be almost entirely removed (reduced to < 0.02% of the alloy) for reactor applications. Nuclear-grade zirconium alloys contain more