Ceria-zirconia oxides is thermodynamically favorable in a wide range of solid solution compositions, which means that ceria-zirconia is metastable with respect to phase separation. Ceria-zirconia is widely used as a component in current three-way catalytic converters. The ceria-based component of the converter has several functions, including promoting the dispersion of the noble metals in the catalyst, but also storing and releasing oxygen. The incorporation of zirconium in modern converters, forming ceria-zirconia, improves the performance of the catalyst by enhancing the resistance of the material to sintering, and simultaneously increasing the ability of the oxide to accommodate oxygen vacancies in its structure.
Zirconium and potassium zirconium fluoride in an iron tube. The "crystal bar process" (also known as the "Iodide Process"), discovered by Anton Eduard van Arkel and Jan Hendrik de Boer in 1925, was the first industrial process for the commercial production of metallic zirconium. It involves the formation and subsequent thermal decomposition of zirconium tetraiodide, and was superseded in 1945 by the much cheaper Kroll process developed by William Justin Kroll, in which zirconium tetrachloride is reduced by magnesium: Approximately 900,000 tonnes of zirconium ores were mined in 1995, mostly as zircon. Most zircon is used directly in high-temperature applications. This