Ceria-zirconia oxides is thermodynamically favorable in a wide range of solid solution compositions, which means that ceria-zirconia is metastable with respect to phase separation. Ceria-zirconia is widely used as a component in current three-way catalytic converters. The ceria-based component of the converter has several functions, including promoting the dispersion of the noble metals in the catalyst, but also storing and releasing oxygen. The incorporation of zirconium in modern converters, forming ceria-zirconia, improves the performance of the catalyst by enhancing the resistance of the material to sintering, and simultaneously increasing the ability of the oxide to accommodate oxygen vacancies in its structure.
Zirconium by spiral concentrators to remove lighter materials, which are then returned to the water because they are natural components of beach sand. Using magnetic separation, the titanium ores ilmenite and rutile are removed. Most zircon is used directly in commercial applications, but a small percentage is converted to the metal. Most Zr metal is produced by the reduction of the zirconium(IV) chloride with magnesium metal in the Kroll process. The resulting metal is sintered until sufficiently ductile for metalworking. Commercial zirconium metal typically contains 1–3% of hafnium, which is usually not problematic because the chemical properties of hafnium and zirconium