Space Shuttle gliding and landing; it was originally intended to be outfitted for orbital operations after the test program, but it was found more economical to upgrade the structural test article STA-099 into orbiter "Challenger" (OV-099). An additional test article, dubbed "Pathfinder" (OV-098), was built for form and fit tests, and is on display at the Alabama Space and Rocket Center in Huntsville, AL. "Challenger" disintegrated 73 seconds after launch in 1986, and "Endeavour" was built as a replacement from structural spare components. Building "Endeavour" cost about US$1.7 billion. "Columbia" broke apart over Texas during re-entry in 2003. A Space Shuttle launch
Space Shuttle Shuttle orbiter fleet. Sources: NASA launch manifest, NASA Space Shuttle archive On January 28, 1986, "Challenger" disintegrated 73 seconds after launch due to the failure of the right SRB, killing all seven astronauts on board. The disaster was caused by low-temperature impairment of an O-ring, a mission critical seal used between segments of the SRB casing. Failure of the O-ring allowed hot combustion gases to escape from between the booster sections and burn through the adjacent external tank, causing it to explode. Repeated warnings from design engineers voicing concerns about the lack of evidence of the O-rings' safety when the