Face/Off Werb and Michael Colleary tried to sell to a studio from as early as 1990. The first actors who were chosen to play Sean Archer and Castor Troy were Sylvester Stallone and Arnold Schwarzenegger respectively but John Woo instead hired John Travolta and Nicolas Cage to play those characters. It took numerous studios, producers and rewrites before John Woo became attached several years later. For the Archer character, Woo considered casting either Michael Douglas or Jean-Claude Van Damme with whom he had worked in "Hard Target". When the film was eventually made, Douglas served as an executive producer. Werb and
Santa Claus: The Movie had wanted an American actor to portray Santa Claus because he felt that the movie focused on a primary piece of Americana in much the same way that "Superman: The Movie" did. Brian Dennehy was the top choice of John Carpenter when he discussed the possibility of directing the film with the Salkinds. Jeannot Szwarc, however, felt that he needed an actor with more warmth than Dennehy, and toward that end, he had screen-tested such actors as David White (who, being in his late 60's, was considered too old for the role), and Moore's "Arthur" co-star Barney Martin. For a