Robert Downey Jr. gain more than 20 pounds of muscle in five months to look like he "had the power to forge iron". "Iron Man" was globally released between April 30 and May 3, 2008, grossing over $585 million worldwide and receiving rave reviews which cited Downey's performance as a highlight of the film. By October 2008, Downey had agreed to appear as Iron Man in two "Iron Man" sequels, as part of the Iron Man franchise, as well as "The Avengers", featuring the superhero team that Stark joins, based on Marvel's comic book series "The Avengers". He first reprised the role in
Robert Downey Jr. midst of Downey's last arrest and sentencing to an extended stay in rehab, Falconer left Downey and took their son with her. Downey and Falconer finalized their divorce on April 26, 2004. In 2003, Downey met producer Susan Levin, an Executive Vice President of Production at Joel Silver's film company, Silver Pictures on the set of "Gothika". Downey and Susan quietly struck up a romance during production, though Susan turned down his romantic advances twice. Despite Susan's worries that the romance would not last after the completion of shooting because "he's an actor; I have a real job", the couple's