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Automotive Relays and How They Work. Automotive relays of all shapes and sizes can be found in just about every car, truck, and even boats. Relays in general are used to enable a low amperage circuit to switch on or off a higher amperage circuit, like turning on your headlights.f you were to try and directly hook up your headlights to the headlight switch you would exceed the amperage rating of the switch, melt wires, and risk an electrical fire. Relays are also used to switch multiple things at the same time using one output.
If temperature cycling is the root cause, one would expect other relays in the car to have this problem as well but only the fuel pump relay has it. Don't know how the relay is mounted in your car but I think the mounting method used in the 92 Civic greatly contributes to mechanical shaking of the relay. The relay is bolted on the far end of a stick-like metal bracket like a baby's rattle and gets shaken like one under normal driving conditions.