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Universal Joint End Galling . Industrial U-Joint Galling & Brinelling. Industrial Joint Galling . U-joint Fractures U-Joint fractures are usually caused by a shock load, but can also be caused by an improper application. Calculate the torque transmitted by the engine/trans combination. Check to make sure the drive shaft series is not too small for the application.
In extreme cases, a severely damaged outer CV joint can break while driving, which could make your vehicle undrivable. CV joints can be at either end of a CV axle. Both can potentially fail, but it's more common for an outer CV joint to fail because of its greater range of motion.