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A 115-volt welder can handle aluminum up to an eighth of an inch thick (3 mm) with adequate preheating, and a 230-volt machine can weld aluminum that's up to a quarter of an inch thick (6 mm). Consider a machine with an output greater than 200 amps if you will be welding aluminum daily.
Like the GMAW process, the molten weld puddle needs to be shielded by an external gas supply. The most commonly used shielding gas is argon, but argon/helium mixtures can be used on heavy aluminum. GTAW can be used to weld most alloys. Typical Uses: Aerospace welding, piping systems, motorcycles or bikes.