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A 115-volt welder can handle aluminum up to an eighth of an inch thick (3 mm) with adequate preheating, and a 230-volt machine can weld aluminum that's up to a quarter of an inch thick (6 mm). Consider a machine with an output greater than 200 amps if you will be welding aluminum daily.
Products Description. 1  Forging welds it is also the jewelers friend, it is probably the most popular American hammer welding flux there is. 2  It is also used for pottery casting glaze flux and also great for coating silica based crucibles, although anhydrous works better there too.