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A 115-volt welder can handle aluminum up to an eighth of an inch thick (3 mm) with adequate preheating, and a 230-volt machine can weld aluminum that's up to a quarter of an inch thick (6 mm). Consider a machine with an output greater than 200 amps if you will be welding aluminum daily.
Welding is a method of permanently joining two or more metal parts. Welding involves applying heat to metal pieces which melts and fuses them, creating a strong bond upon cooling. Welders use many different welding methods for specific purposes including maintenance and repair. Given the importance of welding as an industrial process, it is not surprising that welders are employed across a broad range of industries, including construction, car racing, oil and gas, mining, and manufacturing.