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A 115-volt welder can handle aluminum up to an eighth of an inch thick (3 mm) with adequate preheating, and a 230-volt machine can weld aluminum that's up to a quarter of an inch thick (6 mm). Consider a machine with an output greater than 200 amps if you will be welding aluminum daily.
Posted â 2-17-2011. Stick welding (SMAW =shielded metal arc welding) electrodes (sticks/rods) are designed for use with specific current types, either AC, DC and some rods can be used with either. Most rods have limitations and have been designed for use in some or all positions and with certain types or groups of metals.