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1 Use heavier metal stock for a stronger brake for bending heavier sheet metal or longer widths. 2  Test fit all of the pieces by tack welding them prior to completing the project so adjustments can be made if needed.  Weld the stud bolts on the bottom of the brake to make tightening and loosening them a one wrench job.
Intro: How to cut thin sheet metal and keep it flat. If you use metal shears to cut thin sheet metal such as duct metal, it curls and can be difficult to flaten properly. These photo-steps show that it ... Step 1: If you use metal shears to cut thin sheet metal such as duct metal, it curls and can be difficult to flaten properly. These photo-steps show that it can be done using a utility knife. The illustrations are for a small bracket, but I have cut 3 foot long pieces using this method.