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Errors In Six Sigma Process. The six sigma and lean manufacturing process can be very hard to understand for a lot of people. Six is nothing but an indicator, an acceptable error rate. For exemplification, the companies that operate on the Sigma level 1 perform correctly in a 30 percent proportion. The Sigma number grows as the performance ameliorates.
However, it has become clear that the promise of six sigma, specifically, 3.4 defects per million opportunities (DPMO), is simply unachievable after the fact. Consequently,there has been a growing movement to implement six sigma design usually called design for six sigma DFSS and DDICA tools.FSS aims to create a process with the end in mind of optimally building the efficiencies of Six Sigma methodology into the process before implementation; traditional Six Sigma seeks for continuous improvement after a process already exists.