In the present study, a hybrid cotton fabric with an enhanced ultraviolet (UV) shielding property was developed by coating with functionally activated nanocarbon (FACN) which was grafted by polyaniline (PANI) using in situ polymerization. In light of this, Teff hay biomass was used to establish the activated nanocarbon (ANC), that was subsequently given a surface functionalization using a silane coupling agent. Using the response surface (RSM) statistical analysis, the study was optimized for the weight percent of ANC and PANI with respect to the cotton fabric that was found to offer remarkable UV protection, with an ultraviolet protection factor (UPF) of 64.563, roughly 17 times more than that of primitive cotton (UPF = 3.7). The different characterization techniques, such as UV absorption, Fourier transform infrared (FTIR), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and thermal behavior studies were investigated. In addition, the basic textile properties on optimized hybrid material were found to be appreciably increased. The results suggested that activated FACN made from Teff hay could be an effective alternative organic source material for developing UV protective hybrid cotton fabrics.