Innovative components of the safety structures of complex vehicles including deep-pressed and reinforced, without bonding elements
The aim of the project is to launch the production of innovative monomaterial components of complex-shaped vehicle safety structures, including deep pressed vehicles, with reinforcements without bonded elements, based on the results carried out in their own way by the Applicant of R & D works – proprietary hybrid plastic and thermal-plastic PHS technology. Obtaining more complex shapes, including greater depths of pressing of the component, without the use of bonded elements means the possibility to offer marcs with higher profiles (deep shapes), details characterised by a new closed form, with much greater strength and accuracy of surface mapping, with higher visual parameters, lighter and cheaper. The products will have unique global features: no bonding elements; the highest level of overpressure (2,2); a new complex contour shape; strength Rm (2000MPa), surface mapping accuracy (± 0.5 mm), less weight (by 20 %) compared to the competition. It is not possible to manufacture components with such characteristics using currently available technologies. In order to implement the proprietary technology and start the production of innovative components based on it, the purchase of: — 3D laser, pc. 1. — construction materials and works related to the extension of the hall by 2000 m²; — line PHS 800-1000T, pc.1; — transfer press 1600T, pc. 1. — equipment for controlling the atmosphere in the furnace and process control PHS, pcs. 1. SA 42799(2015/X), Article 13, 651/2014