The ore to be treated is ground into particles (comminution). In the idealized case, the individual minerals are physically separated, a process known as full liberation. The particle sizes are typically in the range 2–500 micrometers in diameter. For froth flotation, an aqueous slurry of the ground ore is treated with the frothing agent. An example is sodium ethyl xanthate as a collector in the flotation of galena (lead sulfide) to separate it from sphalerite (zinc sulfide). The polar part of xanthate anion attaches to the ore particles and the non-polar hydrocarbon part forms a hydrophobic layer. The particles are brought to the water surface by air bubbles. About 300 g/t of ore is required for efficient separation. With increasing length of the hydrocarbon chain in xanthates, the efficiency of the hydrophobic action increases, but the selectivity to ore type decreases. The chain is shortest in sodium ethyl xanthate that makes it highly selective to copper, nickel, lead, gold, and zinc ores. Aqueous solutions (10%) with pH = 7–11 are normally used in the process. This slurry (more properly called the pulp) of hydrophobic particles and hydrophilic particles is then introduced to tanks known as flotation cells that are aerated to produce bubbles. The hydrophobic particles attach to the air bubbles, which rise to the surface, forming a froth. The froth is skimmed from the cell, producing a concentrate ("conc") of the target mineral.
The minerals that do not float into the froth are referred to as the flotation tailings or flotation tails. These tailings may also be subjected to further stages of flotation to recover the valuable particles that did not float the first time. This is known as scavenging. The final tailings after scavenging are normally pumped for disposal as mine fill or to tailings disposal facilities for long-term storage.
Flotation is normally undertaken in several stages to maximize the recovery of the target mineral or minerals and the concentration of those minerals in the concentrate, while minimizing the energy input.