Coatings act as a barrier between the metal substrate and the surrounding environment, hindering the ingress of hydrogen atoms. These coatings can be applied through various techniques such as electroplating, chemical conversion coatings, or organic coatings. The choice of coating depends on factors such as the type of metal, the operating environment, and the specific requirements of the application.
Electroplating is a commonly used method to deposit a protective layer onto the metal surface. This process involves immersing the metal substrate into an electrolyte solution containing metal ions. By applying an electric current, the metal ions are reduced and form a metallic coating on the substrate. Electroplating can provide an excellent protective layer that enhances corrosion resistance and reduces the susceptibility to hydrogen embrittlement.
Chemical conversion coatings are another effective method for surface protection. These coatings are typically formed through chemical reactions between the metal substrate and a chemical solution. The conversion coating chemically reacts with the metal surface, resulting in a thin, tightly adhering protective layer. Examples of conversion coatings include chromate, phosphate, and oxide coatings. These coatings not only provide a barrier against hydrogen diffusion but also enhance the corrosion resistance of the metal.
Organic coatings, such as paints or polymer coatings, offer additional protection against hydrogen embrittlement. These coatings form a physical barrier between the metal surface and the environment. They provide excellent adhesion, flexibility, and resistance to environmental factors. Organic coatings can be applied through various methods, including spray coating, dip coating, or powder coating. They can be formulated with additives to further enhance their resistance to hydrogen ingress.
Thermally sprayed coatings offer several advantages in the context of hydrogen embrittlement prevention. The coating materials used in this process are often composed of materials with excellent resistance to hydrogen diffusion, such as ceramics or cermet alloys. These materials have a low permeability to hydrogen, creating a robust barrier against hydrogen ingress into the metal substrate.