The expansion of gold mining in the Rand of South Africa began to slow down in the 1880s, as the new deposits being found tended to contain pyritic ore. The gold could not be extracted from this compound with any of the then available chemical processes or technologies.
In 1887, John Stewart MacArthur, working in collaboration with brothers Robert and William Forrest for the Tennant Company in Glasgow, Scotland, developed the MacArthur–Forrest process for the extraction of gold from gold ores. Several patents were issued in the same year. By suspending the crushed ore in a cyanide solution, a separation of up to 96 percent pure gold was achieved.
The process was first used on the Rand in 1890 and, despite operational imperfections, led to a boom of investment as larger gold mines were opened up.
By 1891, Nebraska pharmacist Gilbert S. Peyton had refined the process at his Mercur Mine in Utah, "the first mining plant in the United States to make a commercial success of the cyanide process on gold ores." In 1896, Bodländer confirmed that oxygen was necessary for the process, something that had been doubted by MacArthur, and discovered that hydrogen peroxide was formed as an intermediate.
Around 1900, the American metallurgist Charles Washington Merrill (1869–1956) and his engineer Thomas Bennett Crowe improved the treatment of the cyanide leachate, by using vacuum and zinc dust. Their process is the Merrill–Crowe process.